Home/ Blog/ HACCP and drains — the forgotten CCP
Food Industry 2 June 2026 · 6 min read · 679 words

HACCP and drains in the Irish food industry — the forgotten CCP

What FSAI auditors are increasingly asking about drains — and how Irish dairy, meat, brewery and bakery facilities should respond

Until recently, Irish food production facilities — Kerrygold, Moy Park, Dawn Meats, Glanbia, Diageo, Heineken Ireland and the dairy co-operatives — treated drains as background infrastructure. BRCGS Issue 9 (2024), IFS Food Version 8, and updated FSAI inspection guidance have changed that. Drain control plans are now an explicit audit point in Irish food safety certification, and the question is no longer whether to address drains but how to document the approach.

What changed in BRCGS Issue 9 and IFS Food v8

BRCGS Global Standard for Food Safety Issue 9 (2024) introduced an explicit requirement under Clause 4.11 (Housekeeping and hygiene) for documented control of drainage systems including the management of biofilm risk, odour control, and pest harbourage. Auditors now expect:

IFS Food Version 8 (2023) made similar changes under section 4.10 (Pest Monitoring and Pest Control) and section 4.16 (Maintenance and Repair), explicitly naming drain biofilm and trap drying as identified risks.

FSAI inspection focus

The Food Safety Authority of Ireland (FSAI) and the official agency inspectors operating under it (Department of Agriculture for slaughterhouses and meat plants, Local Authority Veterinary Services, HSE Environmental Health Officers) have aligned with the BRC/IFS direction. In practice, Irish food production facility audits in 2025–2026 are increasingly asking:

Facilities that have a documented mechanical drain barrier programme are finding these questions easier to close out than those relying on chemical treatment regimes.

The drain as a CCP candidate

Whether the drain qualifies as a Critical Control Point (CCP) depends on the HACCP team's hazard analysis. In most Irish food production contexts the drain is not a CCP for the finished product — but it is a recognised hazard source, particularly for:

"We used to chemically dose drains weekly. Now we document the mechanical barrier as the primary control and use chemistry only for cleaning, not for pathogen control." — quality manager, Irish dairy facility (anonymised).

What good drain control looks like in an Irish food facility

A documentable, audit-friendly drain control plan typically includes:

  1. Drain map. Floor plan with every drain point identified, numbered and risk-zoned.
  2. Mechanical barrier specification. Passive one-way silicone valve installed in each high-risk drain. NSF/ANSI 2 listed (C0571796) material (food-contact relevant material standard).
  3. Cleaning protocol. Daily visual check, weekly deep-clean of accessible drain components, quarterly removal and rinse of the silicone valve.
  4. Monitoring. Drosophila trap counts trended by location; any spike triggers drain investigation and additional cleaning.
  5. Verification. Periodic ATP swabbing of drain components and adjacent floor surfaces; environmental Listeria swabbing per FSAI guidance for high-risk product categories.
  6. Records. All of the above logged in the QMS, ready for BRC, IFS, FSAI, customer audits.

Material certifications relevant to Irish food production

When specifying a mechanical drain barrier for a BRCGS or IFS-certified Irish facility, look for:

Share this article

Full guide: drain smell — causes and a permanent fix — why traps dry out, why bleach and vinegar do not help, and what is done in homes, hotels, schools and hospitals.

Source and methodology
Content based on Green Drain Inc. research (greendrains.com), industry frameworks (EU MDR 2017/745, EN 1253, ASSE 1072-2020, HACCP International, BRC, IFS), and Irish market expertise from Green Flow Ireland — authorised distributor of Green Drain™, GD Uri-Tabs™ and GreenSwirl™ for Ireland and Northern Ireland. Statistics from HSE, HPRA, CSO, Fáilte Ireland and Uisce Éireann where indicated.
GF
Green Flow Ireland
Editorial team based in Dublin and Zagreb. Drain hygiene specialists for HSE hospitals, Irish hotels, food production and tier-1 construction. About us →

Frequently asked questions.

What exactly do BRCGS Issue 9 and IFS Food v8 require for drains?
BRCGS Issue 9 added an explicit requirement under Clause 4.11 for documented control of drainage systems, covering biofilm risk, odour control and pest harbourage. IFS Food v8 names drain biofilm and trap drying as identified risks under sections 4.10 and 4.16. In practice auditors expect a map of all drains in production areas, a cleaning schedule per drain category, risk-based prioritisation of high-care versus ambient zones, pest monitoring evidence and, where applicable, mechanical barriers or trap monitoring.
Do we have to record the drain as a CCP in our HACCP plan?
That depends on your HACCP team's hazard analysis. In most Irish food production contexts the drain is not a CCP for the finished product, but it is a recognised hazard source: Listeria monocytogenes in cheese, ready-to-eat meat and smoked fish, Salmonella in poultry, pet food and confectionery, and Pseudomonas in dairy chillers and beverage CIP lines. What matters at audit is that the decision is reasoned in the hazard analysis and that the control measure matches the risk.
Does a mechanical barrier replace drain cleaning and chemical treatment?
No. The barrier closes the route from the pipe into the room, but the biofilm stays in the pipe and still has to be managed. A documentable protocol is a daily visual check, a weekly deep clean of accessible drain components and quarterly removal and rinsing of the silicone valve itself.
Which material certifications should we ask for when specifying a drain barrier?
For a BRCGS or IFS-certified Irish facility, ask for NSF/ANSI 2 food equipment material safety with the listing number quoted, HACCP International RG-04 recognition, and compliance with EU 1935/2004 and Regulation (EU) 10/2011 for food contact materials. FDA 21 CFR 177.2600 for repeated food contact silicone is a US standard but is frequently cross-referenced in EU specifications. Ask for the certificates themselves rather than a supplier claim, because the auditor will want to see them.
How do we evidence to an inspector that the barrier is actually working?
Trend Drosophila trap counts by location, so that any spike visibly triggers a drain investigation and additional cleaning. Support that with periodic ATP swabbing of drain components and adjacent floor surfaces, and environmental Listeria swabbing in line with FSAI guidance for high-risk product categories. Keep all of it logged in the QMS so it is ready for BRCGS, IFS, FSAI and customer audits.

Ready to protect your Irish facility?

Free technical audit at your site. 7-day on-site sample trial. No obligation. We respond same business day.